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Chris Turner's Bio

Current Main Assignment:

Chris has played a key role in teaching Continuous Process Improvement (CPI) practices to the US Air Force. Since June 2005 he has been assisting them to successfully improve their processes. The main techniques he is using are Lean Manufacturing and Lean Six Sigma. Here are some examples of the work he has been involved with:

 

  1. To reduce aircraft maintenance, repair and overhaul times at Ogden Air Logistics Center (OO-ALC), Hill AFB, Utah.

  1. To reduce delivery times (for fuel, equipment and people) into the field throughout the Air Mobility Command (AMC).

  1. AFSO21 implementation, teaching and mentoring Travis AFB leadership and personnel about the importance of eliminating waste.  Travis AFB, Fairfield, CA.
  1. To improve patient access to care and supporting processes at David Grant Medical Center, Travis AFB, Fairfield, CA.

Hill Air Force Base is an Air Force Material Command base located in northern Utah. Hill AFB is home to many operational and support missions, with the Ogden Air Logistics Center (OO-ALC) serving at the host organization. The center provides worldwide engineering and logistics management for F-16, A-10 and the Minuteman intercontinental ballistic missile. The base performs depot maintenance of the F-16 and C-130 Hercules aircraft

Air Mobility Command (AMC) provides common-user and exclusive-use airlift, aerial refueling, and aero-medical evacuation transportation services to deploy, employ, sustain, and redeploy US forces. AMC is the worldwide aerial port manager and, where designated, operator of common-user aerial ports. AMC is the point of contact with the commercial airline industry for procurement of DoD domestic and international airlift services and administers and executes the Civil Reserve Air Fleet.

Travis Air Force Base, the 60th Air Mobility Wing is the largest air mobility organization in the Air Force with a versatile all-jet fleet of C-5 Galaxy, C-17 Globemaster III cargo aircraft and KC-10 Extender refueling aircraft. It handles more cargo and passengers than any other military air terminal in the United States. Travis is the West Coast terminal for aeromedical evacuation aircraft returning sick or injured patients from the Pacific area. The 60th Air Mobility Wing crews can fly support missions anywhere in the world to fulfill its motto of being "America's First Choice" for providing true Global Reach.

David Grant USAF Medical Center is the premier DOD TRICARE Regional Medical Center for 88K beneficiaries. Provides or arranges comprehensive community and referral health care, readiness, education, research, teleradiology services, aeromedical staging, and DOD/VA Joint Venture. Annually supports over 308,000 outpatient visits, 5,100 admissions, 40,500 dental visits, and 116 research protocols with 124 residents, 2,142 staff, and a budget of $222M.

Past Work History:

Chris has more than twenty years of hands-on experience in manufacturing environments across a broad range and size of industries. He has used his coaching and presentation skills in several successful manufacturing companies in both the UK and USA, i.e. Rover, English China Clay, Cortaulds Group, Potterton, Rabone-Chesterman, Creda, Tube Industries, Innovative Metal Fabrication, J.W. Singer, Medtronic, APW, Endwave, Balanced Body, Stokes Ladders, Siemens, Manex and Roplast Industries to name a few.

Between 1983 to 1996 Chris worked in the UK as a Manufacturing/Industrial Engineering consultant. He played a key role by teaching companies how to identify key operational problems and recognize them as opportunities for improvement. During this time, he also improved his own knowledge base and gained valuable hands-on experience with Continuous Process Improvement, Lean Manufacturing and ISO 9000.

Chris and his wife Jodine relocated to the USA in February 1996. Since this time he has integrated Lean and Six Sigma into his personal toolkit to achieve impressive results for his clients.

Here are some examples of the kind of results Chris achieved for his clients:

 

Metal & Fabrication Shop Reduced  inventory from $3.8 million down to $1.2 million in 12 weeks
Wood Products Reduced product lead time from 19 days to 1 day in 10 weeks
Wood Products Reduced inventory by 70% in 16 weeks

Wood Products

Increased productivity by 400% in 8 weeks

Electrical Products Doubled production output in 5 days.
Fabrication Shop Reduced order entry process from 10 days down to 48 hours in 5 days.
Plastics Extrusion Reduced machine set-up time by 60% in 3 days.
Hospital Developed and implemented a new process to reduced 72 patient backlog in 3 days. Achieved over $200K in savings

 




Lean Manufacturing Principles